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Cad cam cim, 3rd Edition by P. Radhakrishnan (Author), S. Subramanyam (Author), V. Raju

By P. Radhakrishnan (Author), S. Subramanyam (Author), V. Raju (Author)

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Despite the challenges a manufacturing company may meet, CE will result in considerable reduction in product development time. It should be realized that it may take some time to make the members of the team to work together. There are several examples of successful implementation of CE. Hewlett Packard is one such example. Its joint venture in Japan, Yokogawa Hewlett-Packard, reported amazing improvements after implementing CE. Over a five year period, R & D’s cycle time decreased by 35%, manufacturing costs declined 42%, inventory dropped 64% and field failure rates fell by 60%.

Ii. Failure mode and effect analysis. 1 VALUE STREAM MAPPING (VSM) Toyota production system is a well known approach for efficient and responsive production system. The lean manufacturing technique which is now being followed widely is an integral part of Toyota Production System. This was pioneered by Taichi Ohno and sensei Shigeo Shingo. Value stream mapping (VSM) is a visualization tool in the Toyota Production System. Value steam is essentially a communication tool but can also be used as strategic planning tool as well as change management tool.

Concurrent Engineering brings together a wide spectrum of people from several functional areas in the design and manufacture of a product. Representatives from R & D, engineering, manufacturing, materials management, quality assurance, marketing etc. develop the product as a team. Everyone interacts with each other from the start, and they perform their tasks in parallel. The team reviews the design from the point of view of marketing, process, tool design and procurement, operation, facility and capacity planning, design for manufacturability, assembly, testing and maintenance, standardization, procurement of components and sub-assemblies, quality assurance etc as the design is evolved.

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